Home

MS Cylindrical Connector Trivia

Mil spec cylindrical (sometimes called circular) connectors have been used for decades for critical connections in military and industrial electronics equipment.  It is no surprise well loggers have relied on these rugged connectors from nearly the beginning of our industry.  These connectors have been used to connect surface electronics, but have also been modified and used to interconnect sections and components in downhole tools.  There are several different styles of mil spec cylindrical connectors, and usually equivalent industrial lines as well.  What follows is a brief discussion of a couple of the most common mil spec connectors found in logging equipment.

MIL-C-5015 Connectors

The MIL-C-5015 MS circular connectors have been around the longest, and are often referred to as simply "MS Connectors".  They are also referred to as "Standard Cylindrical Connectors", and many manufacturers have an industrial as well as a mil spec line of these old workhorses (the Amphenol 97 Series is an example).  Here are the most common receptacles and plugs:

Receptacle Shells
MS3100A  Flanged Wall Mounted Receptacle (Back Threaded)
MS3101A  Cable Connecting Plug (Cable Receptacle)
MS3102A  Flanged Box Mounted Receptacle

Plug Shells
MS3106A  Straight Plug
MS3107A  Straight Plug - Quick Disconnect
MS3108A  90 Degree Angle Plug

The Class A versions shown above are intended for normal duty, Class B indicates a split back shell on plugs, Class C versions are used in pressurized bulkhead applications (3100C and 3102C), and Class E and F versions are used for the most extreme environmental conditions (MS3100E/F, MS3101E/F, and MS3102E).  Receptacle and plug shells come in 19 different sizes and 275 or more contact insert arrangements are available (larger sized shells can accommodate a greater number of contacts of course).  Receptacles and plug shells can accept either a socket insert (using an "S" suffix) or a pin insert (using a "P" suffix), but it is generally considered safe practice to only use sockets for power sources.  Some connectors come with integral cable clamps, but various cable clamps are available, and many other accessories are also made (caps, plugs, sleeves, grommets, etc.)  In the 1960's, aerospace MS connector failures were traced to the solder cup wire connections; crimped versions were designed, but most well logging applications continue to employ the older solder cup style wire connection.  See the Amphenol MS/Standard Cylindrical Connector catalog for more detailed information (large local pdf file).

Well logging MIL-C-5015 MS connector applications:

                               Application
GO/GOI/MLS 300 Volt Downhole Power Supply Cable
GO/GOI/MLS NIMS Bin 300 Volt Connector

Bell Line Power Module Connector
Bell 300 Volt Downhole Power Supply Connector
Bell Line Power to Power Supply Cable
(A End)
Bell Line Power to Power Supply Cable
(B End)

SIE S.R. Cement Bond Tool Amp Cartridge Connector
SIE S.R. Cement Bond Tool Connector
(Modified)

SIE Radiation Tool Chassis Connector (FIFO, Others)
SIE Radiation Tool Connector
(Modified)

Bell Gamma Ray Detector Connector (Modified)
Bell Gamma Ray Chassis Connector
(No Back Shell)

Landy Doyle 10 Pin Cablehead Connector (Male Pins)



   Shell
MS3106A
MS3102A

MS3102A
MS3102A
MS3106A
MS3106A

MS3106A
MS3102A

MS3106A
MS3102A

MS3102R
MS3106E

MS3102E



  Insert
14S-6P
14S-6S

16-9S
16-9P
16-9P
16-9S

14S-5S
14S-5P

18-1S
18-1P

18-4P
18-4S

18-19P



Pins
6
6

4
4
4
4

5
5

10
10

4
4

10

MIL-C-26482 Connectors

The MIL-C-26482 miniature circular connectors are a newer style connector with a quick positive three point bayonet lock coupling system.  These nifty connectors come in 10 shell sizes (6 through 24) and dozens of contact arrangements.  The MS3116 straight plug and the MS3110 flanged wall mounted receptacle or the MS3112 flanged box mounted receptacle have found a few applications in surface well logging electronics.  The four pin 8-4 configuration has been used as an interconnect cable termination between surface panels by Bell and others, and is also popular as a connector for pressure transducers in industrial applications.

CPC (Circular Plastic) Connectors

CPC (from Circular Plastic Connector) Connectors are similar to MIL-C-5015 connectors, except they are made from plastic (there is a metal-shell CPC variant).  In fact one branch of the CPC line is intermateable with selected MIL-C-5015 connectors.  CPC connectors have found wide use in industrial applications since they are less expensive than the true mil spec metal connectors.  Series 1 is the most common version, and uses size 16 contacts (the same pin and socket contacts used in NIMS bin connectors).  Series 2 is the high density variation, and uses size 20 contacts.  Series 3 uses power contacts, Series 4 uses mixed size 16 and power contacts, Series 5 uses .125 powerband contacts, Series 6 uses mixed size 16  and powerband contacts, and the MIL-C-5015 style uses size 16 contacts.  CPC connectors are available in both standard and reverse sex configurations allowing either pins or sockets to be used in both plugs and receptacles.  The old GO SPM-401 shooting panel (mounts in an unpowered NIMS bin) uses Series 1 CPC hardware to connect to the remote transformer unit (206430-1 reverse sex four socket receptacle on the shooting module and 206429-1 reverse sex four pin plug on the transformer pigtail cable).


Contact our friends at William Perry Company for the best deals on surplus MS connectors.  Their phone number is (502) 893-8724 or email them at wmperry@covad.net.

See also Downhole Wiring Color Codes and Tool Connector Pinouts and Surface Wiring Color Codes.


| Home | Tech & Tips | Surface Hardware | Downhole Hardware | Components |

07-20-06
Last 10-20-10