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Mil spec cylindrical (sometimes called circular) connectors have been used for decades for critical connections in military and industrial electronics equipment. It is no surprise well loggers have relied on these rugged connectors from nearly the beginning of our industry. These connectors have been used to connect surface electronics, but have also been modified and used to interconnect sections and components in downhole tools. There are several different styles of mil spec cylindrical connectors, and usually equivalent industrial lines as well. What follows is a brief discussion of a couple of the most common mil spec connectors found in logging equipment.
MIL-C-5015 Connectors
The MIL-C-5015 MS circular connectors have been around the longest, and are often referred to as simply "MS Connectors". They are also referred to as "Standard Cylindrical Connectors", and many manufacturers have an industrial as well as a mil spec line of these old workhorses (the Amphenol 97 Series is an example). Here are the most common receptacles and plugs:
Receptacle Shells MS3100A Flanged Wall Mounted Receptacle (Back Threaded) MS3101A Cable Connecting Plug (Cable Receptacle) MS3102A Flanged Box Mounted Receptacle
Plug Shells MS3106A Straight Plug MS3107A Straight Plug - Quick Disconnect MS3108A 90 Degree Angle Plug
The Class A versions shown above are intended for normal duty, Class B indicates a split back shell on plugs, Class C versions are used in pressurized bulkhead applications (3100C and 3102C), and Class E and F versions are used for the most extreme environmental conditions (MS3100E/F, MS3101E/F, and MS3102E). Receptacle and plug shells come in 19 different sizes and 275 or more contact insert arrangements are available (larger sized shells can accommodate a greater number of contacts of course). Receptacles and plug shells can accept either a socket insert (using an "S" suffix) or a pin insert (using a "P" suffix), but it is generally considered safe practice to only use sockets for power sources. Some connectors come with integral cable clamps, but various cable clamps are available, and many other accessories are also made (caps, plugs, sleeves, grommets, etc.) In the 1960's, aerospace MS connector failures were traced to the solder cup wire connections; crimped versions were designed, but most well logging applications continue to employ the older solder cup style wire connection. See the
Amphenol MS/Standard Cylindrical Connector catalog for more detailed information (large local pdf file).
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